Opto-Mechanical — Sub-Vertical

Athermalization

Passive and active athermal designs using Invar, titanium, CFRP and compensating mechanical geometry.

Service Overview

Temperature is the silent killer of high-performance optics. AISYS engineers passive athermal designs that stay in focus across the full military temperature range (–40 to +71 °C) without moving parts — and active designs where the mission envelope demands them.

Material choice, spacer geometry and coupled optical/mechanical analysis are combined to deliver focus stability that is repeatable across production units.

What We Deliver

  • Passive athermal design (material and geometry compensation)
  • Active athermal designs with motorised focus compensation
  • CTE-matched material selection (Invar, Ti, CFRP)
  • Coupled optical + thermal FEA
  • Focus-shift budgets across MIL temp range
  • Bimetal and spring-loaded compensators

Engagement Process

01

Budget

Focus-shift budget across operating temperature.

02

Model

Coupled thermo-optical simulation.

03

Design

Material + geometry compensation strategy.

04

Verify

Thermal-chamber MTF measurement.

05

Iterate

Refine spacer materials and compensator gain.

Representative Tech Stack

ANSYS ThermalZemax STARSolidWorks SimulationCoupled TFEACTE database

Frequently Asked

Do you achieve focus stability over –40 to +71 °C?

Yes — with a mix of Invar spacers, CFRP metering tubes and, where needed, motorised active compensation.

Can you retrofit an existing lens?

Often yes — by replacing spacer material and adding a compensator without changing the optical prescription.

Ready to start your Athermalization programme?

Our engineers respond within one business day. No obligations, no fluff.

Discuss your engineering requirements

AISYS Engineering is based in Hyderabad, India. Share your application, interfaces, operating environment, acceptance criteria and delivery location so our team can assess the scope and support requirements.

Contact the AISYS engineering team to discuss feasibility, deliverables and project constraints.

Talk to AISYS Engineering about Athermalization

Book a scoping call with our Dilsukhnagar, Hyderabad engineering team and get a tailored delivery plan for your programme in India.

Contact AISYS Engineering →