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Alignment & Integration — Sub-Vertical

Alignment Fixture Design

Custom jigs, V-groove holders and kinematic assembly fixtures engineered to transfer alignment accuracy.

Service Overview

A great alignment procedure needs a great fixture. AISYS designs alignment fixtures, kinematic references, V-groove holders and repeatable tooling that transfer nanometre-class alignment accuracy from lab to production floor.

Every fixture design considers thermal stability, load handling, cleanability and operator ergonomics — because a production alignment tool is used by human hands, not just simulation.

What We Deliver

  • Custom kinematic alignment fixtures
  • V-groove and kinematic lens holders
  • Sub-assembly alignment jigs
  • Golden-master reference fixtures
  • Thermally-stable fixture materials (Invar, ZERODUR)
  • Operator-ergonomic tooling with poka-yoke

Engagement Process

01

Requirements

Alignment DOFs, accuracy, cycle time.

02

Concept

Kinematic references, load paths, operator flow.

03

Detail

Machined parts, hardware, adjustment mechanisms.

04

Build

Fabricate, qualify, calibrate the fixture.

05

Deploy

Production floor validation and operator training.

Representative Tech Stack

SolidWorksKinematic designWire-EDMCMM calibrationPoka-yoke

Frequently Asked

Do you deliver golden-master fixtures?

Yes — including calibration reports and periodic re-qualification protocols.

Cleanroom-compatible fixtures?

Yes — stainless / anodised, low-outgassing materials for ISO Class 5 fixtures.

Ready to start your Alignment Fixture Design programme?

Our engineers respond within one business day. No obligations, no fluff.

Discuss your engineering requirements

AISYS Engineering is based in Hyderabad, India. Share your application, interfaces, operating environment, acceptance criteria and delivery location so our team can assess the scope and support requirements.

Contact the AISYS engineering team to discuss feasibility, deliverables and project constraints.

Talk to AISYS Engineering about Alignment Fixture Design

Book a scoping call with our Dilsukhnagar, Hyderabad engineering team and get a tailored delivery plan for your programme in India.

Contact AISYS Engineering →